High Voltage High Efficiency Air Cooled Motor Manufacturer

 

 

High Voltage High Efficiency Air Cooled Motors are engineered for industrial equipment requiring continuous operation, high output power, low operating costs, and dependable long-term performance.

As a professional industrial motor manufacturer with decades of engineering experience, SIMO designs and manufactures high-voltage air-cooled motors for various demanding industries.

 

 
 
Product Specifications

 

Item

Description

Product Category

High Voltage High Efficiency Air Cooled Motor

Motor Type

Three-Phase High Voltage Asynchronous Motor

Cooling Method

IC01, IC06, IC611, IC616 or customized

Rated Voltage

3kV, 6kV, 6.6kV, 10kV, 11kV

Frequency

50Hz / 60Hz

Output Power

Customized according to project requirements

Frame Size

H355–H710 or customized

Protection Class

IP23, IP44, IP54, IP55

Insulation Class

Class F / Class H

Mounting Arrangement

IMB3, IMV1, IMV3 or customized

Duty Type

S1 Continuous Duty

Cooling Medium

Ambient Air

Ambient Temperature

-15°C to +40°C

Altitude

≤1000 m (higher altitude available upon request)

 

Product Series

Our High Voltage High Efficiency Air Cooled Motor series includes multiple configurations for different industrial applications.

 
 

YX Series High Voltage Air Cooled Motors

Designed for high operating efficiency and reduced energy consumption, suitable for pumps, fans, compressors, and general industrial equipment requiring continuous operation.

 
 
 

YKK Series High Voltage Air Cooled Motors

Featuring enclosed air-cooling construction and high protection ratings, ideal for dusty, humid, and harsh industrial environments where reliability is critical.

 
 
 

IP23 Open Air-Cooled Motors

Suitable for clean indoor installations with excellent ventilation. Their simplified structure provides efficient cooling, convenient maintenance, and reduced operating costs.

 

 

Features

 

High Energy Efficiency: Optimized electromagnetic design minimizes electrical losses while maintaining excellent efficiency over a wide operating range, helping industrial users reduce long-term energy consumption.

 

Efficient Air Cooling: Advanced ventilation channels and optimized airflow effectively dissipate heat without requiring external cooling water, reducing infrastructure complexity and maintenance costs.

 

Reliable Continuous Operation: Designed for S1 continuous-duty applications, these motors maintain stable temperature rise and dependable performance during long operating cycles.

 

Robust Mechanical Construction: Heavy-duty frames, precision-machined shafts, reinforced bearings, and dynamically balanced rotors provide excellent mechanical stability and long service life.

 

Flexible Engineering Options: Multiple voltage levels, cooling methods, protection classes, insulation systems, bearings, terminal box arrangements, and monitoring devices can be customized.

 

Low Maintenance Requirements: The air-cooled design simplifies routine maintenance while reducing downtime associated with cooling-water systems.

Housing Version YJTFKK560-6-Ic611 Cooling Motor

 

Typical Applications

 

Our High Voltage High Efficiency Air Cooled Motors are widely used in industries requiring reliable high-power drive solutions.

Mining Industry

Ball mills, SAG mills, crushers, conveyors, ventilation fans, and mine drainage pumps.

Cement Industry

Raw mills, cement grinding mills, kiln exhaust fans, dust collectors, and crushers.

Metallurgical Industry

Rolling mills, blast furnace blowers, steel processing equipment, and cooling water pumps.

Petrochemical Industry

Process compressors, pipeline pumps, cooling fans, and process ventilation systems.

Power Generation

Boiler feed pumps, cooling tower fans, condensate pumps, and auxiliary equipment.

Water & Wastewater Treatment

Large pumping stations, municipal water supply, flood control systems, and industrial wastewater treatment.

 

How to Select the Right High Voltage Air Cooled Motor

 

Selecting the appropriate motor involves more than matching power output. Our engineers evaluate:
• Rated power and operating load
• Starting torque requirements
• Voltage and frequency
• Cooling method
• Protection class
• Installation environment
• Ambient temperature
• Altitude

High Voltage Asynchronous IP23 Motor YX4006-4SFT1-400kW-10kV-IC01

 

Manufacturing Process

Raw Material Inspection: Electrical steel laminations, copper conductors, insulation materials, bearings, shafts, and structural components are carefully inspected before production to verify compliance with approved technical specifications.

 

Stator Core Manufacturing: High-quality silicon steel laminations are precisely punched, stacked, and assembled to minimize magnetic losses while ensuring excellent mechanical strength and long-term operating stability.

 

Coil Winding and Insulation: Stator coils are wound with precision equipment, insulated using high-grade materials, vacuum pressure impregnated when required, and cured to improve electrical performance and insulation reliability.

 

Rotor Machining and Assembly: Rotor components are accurately machined and assembled to achieve proper magnetic balance, structural strength, and reliable operation under continuous heavy-duty industrial conditions.

 

Precision Shaft Processing: Motor shafts are machined with strict dimensional tolerances and surface finish requirements to ensure accurate coupling alignment, smooth rotation, and long bearing service life.

 

Dynamic Balancing: Each rotor undergoes precision dynamic balancing to reduce vibration, improve operational stability, protect bearings, and extend the overall service life of the motor.

 

Mechanical Assembly: Major components, including the stator, rotor, frame, bearings, end shields, and cooling system, are assembled according to standardized manufacturing procedures and quality requirements.

 

Cooling System Installation: Air ducts, fans, ventilation channels, and cooling components are installed and inspected to ensure efficient airflow and stable temperature control during continuous operation.

 

Electrical Testing: Electrical performance is verified through insulation resistance, winding resistance, dielectric withstand, phase balance, and other routine electrical tests before final assembly.

 

Mechanical Testing: Mechanical inspections include shaft runout, bearing clearance, vibration level, rotational accuracy, and structural integrity to ensure reliable mechanical performance.

 

Factory Acceptance Testing (FAT): When required, motors undergo customer-specified performance verification, including load tests, temperature rise measurements, vibration analysis, and operational validation before shipment.

 

Final Inspection: Finished motors receive a comprehensive inspection covering appearance, dimensions, accessories, identification plates, documentation, and packaging readiness before delivery.

 

Export Packaging: Motors are protected with anti-corrosion treatment, moisture-proof materials, reinforced wooden or steel packaging, and secure transportation supports for international shipment.

 

Quality Control
YKK-355-2 220 KW 6 KV IC01 B3 High-Voltage Induction Motor
Housing Version YJTFKK560-6-Ic611 Cooling Motor
High Voltage Asynchronous IP23 Motor YX4006-4SFT1-400kW-10kV-IC01
Air Cooled Electric Motor Y-355-2-200kw-10kw-50HZ-IP23-B3

Incoming Material Verification: All incoming materials are inspected against approved specifications to verify quality, dimensions, material properties, and compliance before entering the production process.

 

Copper Conductor Inspection: Copper conductors are checked for purity, conductivity, dimensions, and insulation compatibility to ensure efficient electrical performance and reliable winding quality.

 

Electrical Steel Inspection: Electrical steel laminations are examined for thickness, surface condition, magnetic properties, and dimensional accuracy to minimize core losses and improve efficiency.

 

Stator Quality Inspection: Inspectors verify core assembly, winding quality, insulation integrity, coil connections, and curing results throughout each stage of stator production.

 

Rotor Quality Inspection: Rotor assemblies are inspected for machining accuracy, magnetic component installation, structural strength, balance quality, and assembly precision before final integration.

 

Dynamic Balance Verification: Dynamic balancing results are carefully verified to ensure vibration levels remain within specified limits, supporting smooth operation and extended equipment life.

 

Mechanical Dimensional Inspection: Critical dimensions, mounting interfaces, shaft tolerances, bearing fits, and assembly clearances are measured to guarantee proper installation and interchangeability.

 

Bearing Inspection: Bearings are inspected for dimensions, lubrication condition, installation accuracy, rotational smoothness, and manufacturer compliance before assembly.

 

High-Voltage Withstand Testing: High-voltage dielectric testing verifies insulation performance under specified voltage conditions to ensure safe and dependable long-term motor operation.

 

Insulation Resistance Testing: Insulation resistance measurements confirm that winding insulation meets electrical safety requirements before the motor proceeds to final testing.

 

Vibration Measurement: Motor vibration levels are measured during operation to confirm compliance with applicable standards and ensure stable performance under working conditions.

 

Noise Measurement: Operating noise is tested to verify smooth mechanical operation and identify any abnormal conditions before shipment.

 

Temperature-Rise Testing: Temperature-rise testing evaluates motor thermal performance under operating conditions to confirm safe continuous-duty capability and insulation protection.

 

No-Load Testing: No-load operation verifies rotational direction, current balance, electrical performance, and overall operating condition before performance testing.

 

Full-Load Testing (When Specified): For customer-required projects, full-load testing confirms output power, efficiency, temperature rise, vibration, and overall operating performance under rated conditions.

 

Factory Acceptance Test (FAT): Customer-defined inspection procedures can be performed before shipment, including witness testing, documentation review, and verification of agreed technical requirements.

 

Company strength
 

Xi'an Simo Electric Co., Ltd. (formerly known as Xi'an Electric Machinery Factory) was established in 1955 and is a leading enterprise in China's mechanical industry. It specializes in the research and production of large and medium-sized high and low voltage AC/DC motors, high-efficiency motors, and automation equipment systems. The company provides customized power equipment solutions that comply with GOST certification standards for the Russian industrial sector. These solutions are widely used in key industries such as power grid modernization, mining, metallurgy, and petrochemicals, helping to update local infrastructure and promote industrial development.The company has over 20 experienced senior engineers who can provide customers with a complete development cycle and customized solutions.Furthermore, our state-owned laboratory has been certified by the Chinese National Accreditation System (CNAS), and possesses multiple international certifications including ISO 9001 (the three major systems), GOST, CE, EAC, CCC and AAR (American Railway Association) quality management systems. The product quality is high and the operation is reliable.

 

Packaging & Delivery

 

Large high-voltage motors are prepared for international transportation using reinforced export packaging.

• Moisture-proof protection
• Anti-corrosion treatment
• Heavy-duty wooden or steel-reinforced cases
• Rotor locking for transportation
• Export-compliant packaging
• Sea, railway and multimodal transportation
• EXW, FOB, CFR and CIF trade terms available
• Complete export documentation provided

High Voltage Asynchronous IP23 Motor YX4006-4SFT1-400kW-10kV-IC01

 

Certifications
 

Our manufacturing system complies with internationally recognized standards.

Available certifications and supporting documents include:

ISO 9001 Quality Management System

ISO 14001 Environmental Management System

ISO 45001 Occupational Health and Safety Management System

CE Certification

GOST Certification

EAC Conformity Certificate

 

 

FAQ

 

Q: What industries are High Voltage High Efficiency Air Cooled Motors suitable for?

A: These motors are widely used in mining, cement, metallurgy, power generation, petrochemical, water treatment, paper manufacturing, ports, and other heavy industrial applications requiring continuous, high-power operation.

Q: Can third-party inspections be arranged?

A: Yes. Customers may appoint independent inspection agencies such as SGS, TÜV, Bureau Veritas, Intertek, or other designated organizations to perform factory inspections before shipment.

Q: What tests are performed before delivery?

A: Every motor undergoes routine electrical and mechanical testing. Depending on customer requirements, additional tests such as temperature rise, vibration, noise, efficiency, full-load performance, and Factory Acceptance Tests (FAT) can also be conducted.

Q: What is your typical production lead time?

A: Lead time depends on motor size, technical specifications, customization level, and production schedule. Standard projects generally require several weeks, while highly customized motors may require additional engineering and manufacturing time.

Q: How are the motors packaged for international transportation?

A: Motors are protected with anti-corrosion treatment, moisture barriers, reinforced wooden or steel-supported export packaging, rotor locking devices where required, and suitable transportation supports to ensure safe delivery.

Q: Which Incoterms do you support?

A: We support EXW, FOB, CFR, CIF, and other mutually agreed Incoterms. Our logistics team can assist with export documentation, packing lists, and shipping arrangements.

Q: Which payment methods do you accept?

A: Payment terms are negotiated according to project value and order requirements. Common arrangements include T/T, irrevocable L/C, and milestone payments for large engineering projects.

Q: Do you provide installation guidance?

A: Yes. We provide installation manuals, wiring diagrams, foundation recommendations, commissioning guidance, and remote technical support to assist customers during installation and startup.

Q: What after-sales services do you provide?

A: Our after-sales team provides technical consultation, troubleshooting assistance, maintenance recommendations and long-term service throughout the motor's operating life.

Q: What information should I provide before requesting a quotation?

A: To prepare an accurate quotation, please provide the required power, voltage, frequency, speed, driven equipment, cooling method, protection class, installation arrangement, operating environment, and any applicable project specifications or drawings.

As one of the most professional high voltage high efficiency air cooled motor manufacturers and suppliers in China, we're featured by quality products and low price. Please rest assured to buy durable high voltage high efficiency air cooled motor in stock here from our factory. Also, custom service is available.

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